VG Series 0.4M Monochrome Vision Sensors

0.4M Monochrome Vision Sensors

The VG series 0.4M monochrome vision sensors utilize images captured by the integrated industrial camera lenses to determine the target object’s presence, size, shape, orientation, patterns and more. The integrated design featuring LED lighting, camera and lens allows users to set up and manage the units more easily compared to vision systems. The camera also utilizes global shutter method to capture accurate images, and the sensors feature 10 essential inspection functions for diverse applications. The captured images can also be saved directly to FTP servers, so that users can manage and analyze the inspection data separately.

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Features

Vision sensors with integrated LED lighting
Global shutter method for accurate image capturing with minimal motion blur
Enhanced optical performance with light interference prevention technology
Tight lens cover attachment allows application in environments with dust or shock
Various inspection functions: alignment, brightness, contrast, area, edge, shape, length, angle, diameter, object counting
Inspection simulator function
Set up to 32 separate workgroups (64 inspection points per workgroup)
Save data to FTP servers
Free vision sensor software included (Vision Master): inspection simulator function, manage parameters and workgroups, inspection results monitoring, send data to FTP, multilingual support, etc.
IP67 protection structure (IEC standard)

Details

Autonics Vision Sensors with Integrated Lighting

The VG series vision sensors utilize images captured by the integrated industrial camera lenses to determine the target object’s presence, size, shape, orientation, patterns and more. The integrated design featuring LED lighting, camera and lens allows users to set up and manage the units more easily compared to vision systems. The camera also utilizes global shutter method to capture accurate images, and the sensors feature 10 essential inspection functions for diverse applications.

Global Shutter Method Reduces Motion Blur

The global shutter method allows the camera to capture images of fast moving targets with minimal distortion and motion blur.

10 Types of Inspection Functions

The sensors feature 10 different essential inspection functions including alignment, brightness, contrast, area, edge, Shape, length, angle, diameter, object counting.

Alignment

Inspects the characteristics of the captured image in reference to the registered image, comparing the location and angle of similar patterns.
Brightness

Inspects the brightness of the captured image’s ROI (region of interest) in reference to the average brightness of the registered image’s ROI.
Contrast

Inspects the contrast of the captured image’s ROI (region of interest) in reference to the contrast of the registered image’s ROI.
Area

Inspects the area of the captured image’s ROI (region of interest) in reference to the area of the registered image’s ROI.
Edge

Inspects the direction of the edge of the captured image in reference to the edge location of the registered image.
Shape

Inspects the shape of the captured image in reference to the shape of the registered image.
Length

Inspects the captured image in reference to the length set by the user between two edges of the registered image.
Angle

Inspects the captured image in reference to the angle set by the user between two edges of the registered image.
Diameter

Inspects the captured image in reference to the two diameters set by the user for the registered image.
Object Counting

Inspects the number of objects in the captured image’s ROI (region of interest) in reference to the registered number of objects in the registered image’s ROI.

Set Up to 32 Workgroups

Users can set up to 32 different workgroups making and up to 64 inspection points can be set up per each workgroup.

Inspection Simulator Function

With the simulator function, users can check and edit program settings or simulate inspections with saved images even when the VG series sensor is not connected.

Save Data to FTP Servers

The image data captured by the VG series can be transferred and stored to FTP servers. Depending on the configuration, users can choose to save all images, pass images only, or fail images only, making it easy to view, manage and analyze the stored data.

Various Filters Available for Accurate Inspection

With 4 different color filters and 5 different polarizing filters available, the sensors offer high performance inspection in various environments. The filters can be replaced easily and are sold separately.

Free Vision Sensor Software (Vision Master) Provided

The Vision Master software allow users to directly set parameters, monitor inspection data and more with an easy-to-use, intuitive graphic UI design.

Easy Vision System Setup with 10.1-Inch Color LCD Panel PC APC Series

APC-1011 (sold separately) is a color LCD industrial panel PC which can be connected to VG series vision sensors to set up vision systems. The touchscreen display panels have integrated processors, allowing simple vision system setup without requiring separate PCs. The panels also support various connection interfaces including HDMI, USB, VGA, Ethernet, and more.

IP67 Protection Structure (IEC Standard)

IP67 protection structure allows stable and error-free operation even in wet or dusty environments.

Applications

Pharmaceutical Drugs Packaging

Vision sensors are used to identify the number of pills, presence or absence of pills, or defects in packaging of pharmaceutical drugs.
Beverage Container Transport Conveyors

Vision sensors are used to identify the presence of expiration date printing on packages on beverage packaging lines.
Automobile Parts Manufacturing

Smart cameras are used to measure the diameter of engine blocks in manufacturing lines.
Plastic Container Manufacturing

Smart Cameras are used to identity the shape of plastic containers in manufacturing lines.
Cosmetic Container Transport Conveyors

Vision sensors are used to identify the printing status on cosmetics containers.
Syringe Assembly and Manufacturing

Vision sensors are used to identify presence, absence, or defects of rubber packaing in syringes during manufacturing process.
Semiconductor Parts Transport

Vision sensors are used to identify the presence or absence of parts for defects during semiconductor transfer lines.
Packaged Food Transport Conveyors

Vision sensors are used to identify the sealing status of food containers on conveyor belts.
Packaging Industry

Vision sensors used to identify the number of items in containers in packaging lines.
Inkjet Markers

Vision sensors are used to identify the printing status of marks on packaging paper from inkjet markers.
Packaged Goods Transport Conveyors

Vision sensors are used to identify the size of boxes on shipping conveyor belts.
Automobile Parts Manufacturing

Vision sensors are used to identify the shape of automotive parts (spark plugs) in manufacturing lines.
Automobile Parts Manufacturing

Vision sensors are used to identify the shape of automotive parts (wheels) in manufacturing lines.
Monitor Assembly & Production

Vision sensors are used to identify the molding status of monitors including number of holes, size, etc.
Automobile Door Press Machines

Vision sensors are used to inspect the shape of automobile doors during manufacturing process.
Rubber Extrusion / Plastic Injection Molding Process