AiCA Series

AC Power 2-Phase Closed Loop Stepper Motor System with Integrated Controllers

The AiCA series is an AC powered 2-phase closed loop stepper motor system featuring integrated drivers and controllers. The motor system can control motion of multiple axes directly with network communication. The AC powered motor system can maintain higher torque during high speed drive compared to DC type motors and do not require separate switching mode power supplies.

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Description

※ 60 mm, 86 mm Built-in Brake Type model have been added to the lineup

  • Closed loop system for precise real-time position control
  • High speed and high torque drive without missed steps
  • Supports 200-240 VAC AC power supply
  • Motor driver + integrated controller type
  • Control up to 31 axes with RS-485 communication
  • Windows-based motion control software (atMotion) provided
  • 4 operation modes: jog, continuous, index, program
  • 7-segment display for alarm/status reading
  • Torque control mode
  • Current down mode supported
  • Built-in brake type motors available
  • Built-in gear/ rotary actuator type motors available
Closed-Loop System

No Hunting

High Torque

Integrated Controller

RS-485 Communication(Modbus RTU)

AC Power

Torque Control Mode

Built

Closed Loop Stepper Motor System Set Scheme

  • Standard Type
Power Driver signal input Motor frame size Motor Driver Set
AC Integrated controller type RS-485 60mm, 86mm AiA-M-□MA AiCA-D-□MA AiCA-□MA
AiA-M-□LA AiCA-D-□LA AiCA-□LA

 

  • Built-in Brake Type
Power Driver signal input Motor frame size Motor Driver Set
AC Integrated controller type RS-485 60mm, 86mm AiA-M-□MA-B AiCA-D-□MA-B AiCA-□MA-B
AiA-M-□LA-B AiCA-D-□LA-B AiCA-□LA-B

 

  • Built-in Gear Type
Power Driver signal input Motor frame size Motor Driver Set
AC Integrated controller type RS-485 42mm, 60mm Ai-M-□MA-G5 AiCA-D-□LA
Ai-M-□MA-G7.2
Ai-M-□MA-G10

※ The built-in gear type is not available as a SET, please purchase a motor/driver separately.

 

  • Built-in Rotary Actuator Type
Power Driver signal input Motor frame size Motor Driver Set
AC Integrated controller type RS-485 60mm AiA-M-60MA-R5 AiCA-D-□LA
AiA-M-60MA-R7.2
AiA-M-60MA-R10

※ The built-in rotary actuator type is not available as a SET, please purchase a motor/driver separately.

 

Closed Loop Stepper Motor Control

The stepper motor system offers accurate and precise position control through feedback from the integrated encoder without the hassle of tuning and vibration of conventional servo motors.

AiCA-1

AC Power Supply

AC power supply closed loop stepper motor system can maintain higher torque during high speed drive compared to DC type motors. The motors also do not require separate power supplies, allowing more flexible installation options.

AiCA-2
AiCA-3

Driver + Integrated Controller

The AiCA series features drivers with integrated controllers. Multiple motor axes can be controlled simultaneously with the provided atMotion software and RS-485 communication.

AiCA-4

Auto Current Down Mode

Auto current down mode reduces the electric current when the motor stops (no load) to minimize heat generation.

AiCA-5

Torque Control Mode

Torque control mode allows accurate operation of machinery by maintaining the initial torque set during motor operation.

AiCA-6

Motion Control Software Provided (atMotion)

The intuitive user interface of the atMotion motion control software allows users to easily set parameters and monitor data.

AiCA-7

Built-in Brake Type Motors Available

The built-in brake type motor and drivers allow safer control of vertical loads. The brakes are located towards the rear and the separate brake connector allows easy connection.

AiCA-8

Applications

  • Sorters

    Closed loop stepper motor system used in automatic sorters to sort products to proper destinations.

  • Conveyor Belts

    Closed loop stepper motor system used to control distance on conveyor belts in SMT machinery.

  • PCB Loader

    Closed loop stepper motor system used to control move PCB boards into conveyors in PCB loaders.

  • Camera Module Inspection Machine

    Closed loop stepper motor system used to control movement and location of tables in camera module inspection machines.

  • Wafer Cassette Transfer Machine

    Closed loop stepper motor system used to control movement and location of wafer cassettes in semiconductor transfer machines.

  • Screw Tightening Machine

    AiCA closed loop stepper motor system used to tighten screws without separate torque sensors using torque control mode.